MAZAK – INTEGREX e-1250V/8 AG HYBRID Multi-Tasking

MAZAK INTEGREX e-1250V/8 AG
The INTEGREX e-1250V/8 AG HYBRID Multi-Tasking machine
Review
  • 10/10
    PRICE - 10/10
  • 10/10
    MAX SPEED - 10/10
  • 10/10
    MAX TORQUE - 10/10
  • 10/10
    DESING - 10/10
10/10

OVERVIEW

The INTEGREX e-1250V/8 AG HYBRID Multi-Tasking desktop combines full 5-axis machining, heavy-duty turning operations and pallet-changing abilities for productive processing of large, fairly complicated parts, such as jet engine casings and gearboxes, from titanium, aluminum and steel. The desktop additionally consists of the HYBRID AUTO GEAR (AG) package deal with a full vary of SMOOTH TECHNOLOGY options for DONE IN ONE® tools production.

MACHINE DESCRIPTION

Reduce inaccuracies that can show up when shifting heavy components throughout more than one workstations and remove work-in-process stock with this machine’s capability to function milling, turning, boring and drilling operations in single setups. Additionally, the machine’s direct-drive desk eliminates backlash for smoother, high-precision rotation in heavy-duty slicing operations.

High-speed and high-torque milling spindle specs are accessible to meet the a variety of needs of person software necessities in industries such as aerospace, heavy development and energy.

The machine’s two-pallet changer presents unattended operations and off-cycle phase setup. This simple, environment friendly shape of automation permits you to load, dump and investigate components on one pallet whilst the computing device works on the different undisturbed.

MACHINE CHARACTERISTICS

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • SMOOTH Gear Check Plus for in-machine measuring
  • Part size range up to 57.09″ in diameter and 62.99″ high
  • Direct-drive table eliminates backlash for high accuracy machining
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Powerful turning spindle delivers heavy-duty performance
  • Tool storage capacities from 42 to 162 tools offer high flexibility
  • Tool magazine located near CNC for quick visual tooling checks
  • Two-pallet changer facilitates unattended machining
  • Integrates with optional PALLETECH System for lights-out operation

MACHINE SPECIFICATIONS

Specification Bed Length –
CapacityMaximum Machining Diameter57.090 in / 1450 mm
Maximum Machining Length62.990 in / 1600 mm
Main SpindleChuck Size40 in / 1000 mm
Maximum Speed 500 rpm
Motor Output (30 minute rating)53.3 hp / 40 kw
Milling SpindleB-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (30 minute rating)50.0 hp / 37 kw
Feed AxesTravel (X Axis)73.82 in / 1875 mm
Travel (Y Axis)49.21 in / 1250 mm
Travel (Z Axis)52.95 in / 1335 mm

HYBRID Multi-Tasking

What is HYBRID Multi-Tasking?

Mazak Multi-Tasking machines mill, turn, drill, tap, bore and hob with excessive accuracy and excessive quality, all in a single clamping. They reduce setup time considerably due to the fact they function most or all of a part’s machining in one cycle, limit inaccuracies that can take place when components go throughout more than one workstations and remove work-in-process stock amongst standalone laptop tools.

With HYBRID Multi-Tasking, Mazak takes these benefits even further. Mazak HYBRID Multi-Tasking machines include applied sciences for additive manufacturing or becoming a member of as nicely as DONE IN ONE® tools manufacturing via Mazak’s SMOOTH Gear Cutting Solutions. Additive applied sciences encompass laser and multi-laser steel deposition, alongside with wire arc AM, whilst becoming a member of methods consist of Friction Stir Welding (FSW).

Multi-Tasking

What is Multi-Tasking?

Mazak Multi-Tasking has revolutionized manufacturing and performs a imperative position in today’s innovative clever factories. Mazak continues to pioneer the desktop device science that affords single-setup entire section machining, or DONE IN ONE processing from uncooked cloth to completed part.

Besides the awesome features in productivity, Mazak Multi-Tasking science has catapulted shops, in particular smaller ones, to ranges the place they can effortlessly laptop the most complicated components in the world and do so cost-effectively.

With the industry’s most expansive product range, Mazak Multi-Tasking computer configurations can pack 2nd turning spindles, more than one device turrets with rotary device stations, Y-axis off-centerline capability, tilt/rotary B-axis milling spindles, rotary/tilt tables and giant ability device magazines.

5-Axis

What is 5-Axis Machining?

Mazak 5-axis machining offers limitless probabilities as to the section sizes and shapes you can successfully process. The time period “5-axis” refers to the variety of instructions in which the slicing device can move. On a 5-axis machining center, the reducing device strikes throughout the X, Y and Z linear axes as properly as rotates on the A and B axes to method the workpiece from any direction. In different words, you can procedure 5 facets of a section in a single setup.

Vertical

What is Vertical Machining?

Mazak Vertical Machining, additionally acknowledged as milling, depends on rotary cutters to take away steel from a workpiece. Vertical machining happens on a vertical machining core (VMC), which employs a spindle with a vertical orientation. With a vertically oriented spindle, equipment stick straight down from the device holder, and frequently reduce throughout the pinnacle of a workpiece.

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